WELDING ROBOTS
Robotization of welding is based on an appropriately selected industral robot and high-class welding equipment. Welding equipment for robotization consists of several basic elements. The power source with communication interface allows for continuous cooperation with the robot controller and gives the opportunity to use its full potential. The proper welding torch, thanks to the selected geometry, reaches welding positions even in hard to get places. The wire feeder ensures stable material feeding to the weld pool. The torch cleaning station with wire cutting unit ensures condition of the nozzle and contact tip, providing the stabel gas shield and the repeatable TCP for wire end.
Standard robotized welding cells consist of:
-
one or two welding robots with stationary assembly or working on linear units,
-
the dedicated set of welding fixtures,
-
one or two welding positioners (single-axis, tilt-rotary, three-axis H-type or K-type),
-
welding source for the chosen method MIG/MAG, TIG or other,
-
welding torch cleaning station with wire cutting unit,
-
wire feeder working with a wire spool or barrel ,
-
welding safety fence with auxiliary safety devices (safety curtains, safety scanners, interlocking, e-stop buttons etc.),
-
ventilation system with extraction and filter for high levels of smoke and fumes ,
-
control panel, connected to the master control system.
-
MIG/MAG welding
-
High performance welding
-
TIG welding
-
Plasma welding
-
Cold Metal Transfer CMT
-
Spot welding
Welding positioners optimize the welding time and floor space, allowing production to flow more efficiently and reduce costs by decreasing floor space and increasing welding speed and quality. Not only do welding positioners financially help the company, but they also have an enormous effect on the end product quality.